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Topic 4 of 6 · Form 4

Operations management

Productivity (output per worker); improving efficiency (training, technology, motivation); inventory management (buffer inventory, reorder level, just-in-time); lean production (kaizen, JIT).

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Production of goods and services

Productivity (output per worker); improving efficiency (training, technology, motivation); inventory management (buffer inventory, reorder level, just-in-time); lean production (kaizen, JIT).

Methods of production

Job, batch and flow production; automation and technology.

Costs and scale

Fixed and variable costs, total and average costs; economies and diseconomies of scale; break-even analysis.

Worked example: Fixed costs US$12 000; price US$20; variable cost US$12 per unit. Find the break-even output and the profit at 2 000 units.

Contribution = 8 → break-even = 1 500 units; profit = 2 000 × 8 − 12 000 = US$4 000

Margin of safety = actual output − break-even output.

Quality

Quality control, quality assurance, total quality management (TQM); importance of quality to customers and the business.

Location decisions

Factors affecting location for manufacturing, retail and service businesses (markets, costs, labour, infrastructure, government incentives); locating in other countries.

Exam tip: State the limitations of break-even analysis – it assumes all output is sold at one price.

Check yourself

  1. What is labour productivity?
  2. Give one benefit and one risk of just-in-time production.
  3. Which production method makes bread in batches?
Show answers
  1. Output per worker in a period of time.
  2. Benefit: less storage cost and waste; risk: production stops if supplies are late.
  3. Batch production.
Next topicFinancial information and decisions

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